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XS750 Header repair... continued

September 4, 2015

Managed to fix up the other rotted out flange yesterday.  Using the same process as the other one - cut off the rusted out existing flange, clean up for welding, cut a new steel ring, weld in place, grind flat.  Then I mounted the header to see what needs to be done to join the header to the silencer in the correct position - a nice up-swept angle and slightly out to the side.  I will fabricate a kinked tube to match the required angles and then weld it in place.

 

 

 

 

 

 

 

 

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